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The Jeep:
(Last Update: 3 March 2003)
Current Statistics:
Frame, tub, grill, hood, and front fenders from a 1985 CJ-7.
Windshield assembly from a 1982 CJ-5.
Tailgate from an unknown vintage CJ-something.
Peformance Suspension body mount kit.
Front suspension and disk brakes from a 1979 Ford full-sized Bronco.
Track bar from a 1966 Ford Bronco.
Front coil springs from a 2wd 1976 Ford F-100.
Superlift springs in rear, in SOA configuration.
Custom 5/8" U-bolts.
Moroso axle/spring pads.
Front Dana 44 axle pulled from a 1971 F-100.
Front hubs/disks/bearings (new) for a 1976-1996 F-100/F-150/Bronco.
Rear 9" axle from a 1976 F-150.
Ford Dana 20 transfer case from a 1966 Bronco.
New Process 203 transfer case from a 1976 Chevrolet Suburban.
Ford factory/Dana built driveshafts from a 1966 Bronco.
Rear driveshaft from a 1976 Chevrolet Suburban.
Spring U-bolt plates from a 1/2 ton Dodge truck and a Ram Charger.
Power steering box from a mid 1980's Buick.
Intermediate steering shaft from a 1985 CJ-7 and a mid 1980's Buick.
Front shock towers from a 1986+ F-250/F-350.
Ford TOD (4-speed with overdrive) transmission from a 1984+ F-150.
Ford 3.03 3-speed from a 19?? Ford ???.
New Process 435 transmission from a 1984 F-250.
Bellhousing from a 1984-1996 F-250.
Ford 5.0L engine from a 1990 Mustang GT.
Front bucket seats from a 1990 Mustang GT.
Steering column from a 1988 Mustang LX.
Dash from a 1990 Mustang GT.
The Future Holds:
Mix-and-match interior.
Late YJ roll cage with front hoop.
Custom bumpers/tire carrier.
33" or 35" mud tires.
Soft top.
YJ half-hard doors.
(Some specifics to be determined later, based upon good deals and what I can build myself.)
Personal Philosophies
Okay, this is exactly what I said it is.
A lot of folks have gotten on me about the "Fordness" of my Jeep. Well, it's MY Jeep.
I am a lot more familiar with Ford products than I am with anything else. That's just me,
okay? You do whatever you want to your truck, and all you'll get out of me ranges from
(at best) a real appreciation on your creativity and skill, to (at worst) a suggestion on
safety if I think something isn't right (a few of my friends have commented on how loose bolts
or parts on rigs really drive me nuts). While I do have some strong opinions on things, I
personally do not play the "us-versus-them" games. I know what I like, and I stick with it.
One other note: The axle assemblies were selected partially for the parts interchangeability
with my Bronco, which was going to be used as the tow vehicle. The Bronco had a 9" rear in it,
so everything in the rear would swap with the Jeep in an emergency. The Bronco had a TTB front
end, but the spindles, hubs, brake rotors, brake calipers, and locking hubs all swapped between
the two, as did the wheels. I'm not a real big fan of Chevrolet (hey, that's just me), but I
have recommended going Chevy parts to a friend of mine (his other rig is a Suburban) for
that same interchangeability, and as you'll see, I have considered using Chevy parts on
my Jeep at times, and I am using part of a transfer case from a Suburban. Barring any
unforseen problems, I am using GM parts for my steering setup.
Some folks may not agree with some of my methods, like the fact that I tend to go the cheap
(and sometimes very long and slow) route on getting things cleaned, built, and put together.
Once again, that's just me. If you feel comfortable spending the bucks to have something
cleaned/painted/assembled professionally, then go for it. Please note, however, that I very
specifically don't skimp on safety; and all bolts and fasteners are at minimum of the
OEM size and quality (most I upgrade).
Okay enough of this. Let's get back to the good stuff!
The "big model kit".
What I'm doing with my Jeep isn't a frame-up restore, a rebuild, or a re-anything. This
is a straight build-from-almost-scratch kind of project. I didn't start with a complete or
running Jeep; only a frame, body tub, fenders, hood, and grille.
I've broken down the project into several different groupings. (Actually, each grouping is
a file folder of information I put together at home.) Basically, each group of parts has a
very detailed breakdown. I have listings of what parts are needed before other parts can be
used, and which group is needed to be complete before another group can be installed. This
keeps me from getting too far ahead of myself (to me, I really don't need to get that soft
top until I'm just about done). However, I'm not beyond picking up a part that I don't need
yet if the price is right.
Here's my rough breakdown:
Frame (overlaps with Suspension)
Axles (overlaps with Suspension)
Suspension
Steering
Gear Boxes and Drive Shafts
Engine (overlaps a bit with Gear Boxes)
Body (I've included the bumpers here, just 'cause I felt like it)
Interior and Roll Cage
Items completed (or almost completed):
Frame (twice now)
Body tub, front clip (some minor interior painting left to go, one body mount point
to finish fixing)
Windshield assembly (still needs a bit of caulk)
Front axle (needs brake disks, hubs, brake calipers, and locking hubs)
Rear suspension
Currently I'm working on:
Finding parts for the rear axle
Tail lights
Front suspension
Transmissions or transfer cases (yes, one of them will be plural)
From this point on, you'll find my details on each of the above areas. These pages are in a
constant state of flux (I update 'em when I finish things on the Jeep). Some of the sections
had gotten pretty long, so I put each one on it's own page, and I change the date on the page
when I make updates.
You'll find the links to these pages below.
The Jeep's Frame
The Jeep's Axles
The Jeep's Suspension
The Jeep's Steering
The Jeep's Gearboxes and Driveshafts
The Jeep's Engine
The Jeep's Body
The Jeep's Interior
Stuff I've Learned
When I'm in Texas, the parts I want are most likely on a vehicle sitting on a van that's
within five vehicles of the back corner of the yard.
Despite my desire for parts and to get this project done, I shouldn't go to the junkyards
during the summer in Texas unless I feel like getting sick.
If I go against the above, it'll take me two days to get the parts.
Bringing a cooler full of bottled water will put off the sick for only about one hour, but
does make recovery a lot faster when I get home.
When I'm in Washington, the parts I want are most likely sitting just out of reasonable
reach across a very cold and very deep mud puddle.
If I'm getting parts down on the Washington coast, it'll start raining hard the moment I
open the door of the truck to get out.
Don't waste too much time going to yards that specialize in one or two brands. Yeah,
they've usually got the parts, but with one exception (the tailgate) every time I've checked,
I've found I can buy the same parts new for the same amount (or sometimes even a bit less).
Dana 44 front axle parts swap all over the place between different truck manufacturers.
You can be really creative if you count the number of bolts on things.
Vice Grips rock!
Find a good parts guy, and stay with him, even if you drive past three other parts stores
to get to his.
Don't take on a project like this unless you have easy access to (better yet, own) a
truck, or at least a good utility trailer. This makes hauling greasy, dirty parts infinitely
easier than trying to find someone to haul something for you. If I didn't have the Bronco, and
now the F-250, I wouldn't even be attempting this project.
I'm going to need some major fender flares, 'cause this thing is gonna be wide...
The Rest of the Jeep
We'll just have to see what happens. I'll update these Jeep pages as I figure stuff
out/get stuff done.
Me, trying to figure out what I'm doing.
The Thank You List
All of these folks have helped out on my project, either thru guidance, hands-on, just
making me think, or some combination of the three.
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Dad
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Sooz
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Chris Waterman
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Larry Soo
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Rodney Lewis
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Brad Nelson
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Jojo Poole
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Jon Bruce
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... and probably several others whom I've forgotten to list.
Thanks to all!
(To go back a page, click here.)
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